If you happen to’ve ever tried to make a curved routing template by reducing near the road after which sanding, you know the way tough it’s to create a clean, honest floor with none bumps or dips. I’ve found a technique that makes this process a lot simpler however doesn’t take way more time.
Begin by laying out the curve in your template materials, utilizing your most popular drawing instruments. Now lower the curve proper on the road, utilizing your bandsaw, jigsaw, or no matter. Chopping on the road is less complicated than making an attempt to chop beside it whereas trying to take care of a constant distance from it. Save the cutoff piece—you’ll need it for clamping. Now rip a 1/8-in.-thick piece of stable wooden or hardboard so its width matches the thickness of the template materials.
This strip will likely be added to the sting of your sawn template. To attach it on securely, use the piece that you just lower off the template as a clamping caul. As you add clamping stress, clamp the items evenly to your benchtop to maintain them from buckling.
Wait to take away the clamps till the glue has dried onerous. You now have a completed template with a wonderfully clean edge. Use it to put out the curve in your workpiece. Noticed near the road, after which use the template with a bearing-guided router bit to supply a clean, honest curve. —ROD TAIT, Lexington, N.C.
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