Monday, November 24, 2025

Store Lighting: Replace your previous fluorescent bulbs with LEDs

After I arrange my store 20 years in the past, I loaded it with fluorescent fixtures. They supplied loads of gentle, however colours have been considerably washed out and uninteresting with a slight greenish solid, an particularly irritating drawback when making an attempt to match a end. In a couple of years I additionally seen a decline within the lights’ brightness, elevated flickering, and finally some ballasts fully failing. When it got here time for an improve I turned to LED lighting, which has turn into the frequent alternative bulb for its annual power financial savings and the longevity of the fixtures.

Choices for LEDs

As soon as I began researching LEDs, I discovered a couple of good choices for upgrading to them. You can also make use of present fixtures in a few other ways. The simplest choice is just to switch your fluorescent tubes with LED tubes. Some LED tubes might be dropped proper in, whereas “direct wire” tubes require eradicating the prevailing ballast.

Though altering to LED tubes will present a greater coloration and high quality of sunshine than fluorescents, it received’t measure as much as the sunshine that’s produced by LED strips. You possibly can convert your previous fixtures to LED strips with a retrofit package consisting of an LED driver, which replaces the ballast, and self-adhesive LED strips, which exchange the tubes. Whereas this strategy requires extra work than dropping new bulbs, the strips supply larger gentle depth with extra constant coloration. The ultimate choice is to start out from scratch with new LED-strip fixtures.

Shade temperature and rendering

3D rendering picture of 10 hanging lamps which use completely different bulbs. Shade temperature scale. spectrum coloration on the cracked concrete wall and wood ground

Understanding the color-temperature numbers on the field may help information your lighting selection. As you slide up the Kelvin scale, you go from hotter to cooler. Within the store, I need lighting that’s as near pure daylight as doable to minimize any surprises after I convey a chunk to the surface world. I am going for LED strips that present a temperature of 5000K, which approximates the colour temperature of direct noon solar. You will get LED strips at temperatures of 2700K to 3000K, which produce hotter gentle, however you could discover that you just want extra fixtures or further activity lighting for element work. Hotter gentle may also impair your potential to match colours on a venture’s end. That mentioned, keep away from going too excessive on the Kelvin scale, or your store will really feel chilly and industrial.

A second scale, the colour rendering index (CRI), assesses the accuracy with which a lightweight supply renders colours. The upper the CRI quantity, the extra correct the rendering. CRI measures the seen wavelengths of the colour spectrum on a scale from 1 to 100. Working with coloration temperature, a better CRI will convey you even nearer to the look of pure daylight. You might discover LEDs with a 5000K temperature however a coloration rendering much like that of fluorescents.

A number of producers have began to provide high-CRI LEDs with coloration rendering scores round 95, versus the common fixture that lands at 80.

They do watt?

When fascinated with upgrading your personal store lighting, it helps to maintain a couple of equivalents in thoughts. When it comes to gentle output, one 12-watt LED strip roughly equals one 40-watt fluorescent tube, and one 24-watt LED strip equals two 40-watt fluorescent tubes. A two-strip 24-watt LED fixture would then be equal to a fixture with 4 40-watt fluorescent tubes. In case you had an present two-tube fixture, you may double its output by putting in two 24-watt LED strips. That is the place the pliability of the retrofit package actually shines. Fixture dimension and wattage will rely in your lighting wants and store format.

 

Time for an improve

Having changed all of the fixtures in my very own store, for the sake of demonstration I sought out a store in want of upgrading. Mike Pekovich’s store hadn’t had a lighting replace since its renovation in 2011. It had 9 4-ft. fluorescent fixtures, uniformly spaced, every with 4 tubes. The fading and flickering tubes had dulled in depth over time, leaving the store dim.

Pekovich’s unique format gave him typically uniform gentle in any respect his work surfaces, so it made sense merely to do a retrofit. We chosen a retrofit package for every fixture with two 4-ft. 24-watt, 5000K, 95-CRI LED strips and a 48-watt driver. When it comes to gentle emitted, that is equal to the unique 4 fluorescent tubes with a lot better coloration rendering and decrease total wattage.

In my store, the lights dangle from chains with Romex feeds from junction packing containers working to and from the fixtures. I took them down after disconnecting them from the facility circuit to retrofit them on the bench after which hung them again up. In Pekovich’s store, the lighting circuit was totally contained in a run of conduit hooked up to every fixture, so it was simpler to do the retrofit with the fixtures remaining in place.

In case you are comfy with minor home-wiring tasks, a job like it is a snap. Begin by disconnecting energy to the lighting circuit if the fixture is hardwired, or unplug it if it has an influence twine. Take away the diffuser lens and the fluorescent tubes, together with the wire cowl from the fixture housing. Disconnect the ballast from the incoming circuit wiring and take away it from the fixture together with the tombstones.

Shine a brand new gentle in your store

Now it’s time to reconfigure the housing to suit the brand new elements. Begin by putting in the LED driver the place the previous ballast was beforehand mounted. If the driving force is a special dimension, use a 1/4-in. #6 self-tapping sheet-metal screw to mount it. Feed the leads from the driving force to at least one finish of the fixture, leaving 6 in. to eight in. of slack free on the finish to hook up with the lighting strip. Then join the 120-volt wiring to the LED driver, ensuring the connection is comfortable and grounded.

 

Attaching the inflexible LED strip is so simple as eradicating the protecting tape from the strip’s adhesive again and sticking the strip to the fixture. After doing that, join the driving force results in the strip. Tidy up the LED leads from the driving force with a zipper tie earlier than changing the wire cowl. Put the diffuser lens again on the fixture, and repeat for the remainder of the lights on the circuit. Restore energy to the lighting circuit and soak up your up to date store in a brand new gentle.

Let There Be Mild

A blanket of shiny gentle makes any workshop a nicer place to be

Seeing Higher within the Store

Lighting and magnification convey work into shiny, sharp focus

What Woodworkers Must Find out about Mild

Use or keep away from its results to your benefit


As a hobbyist, Doug Lee has been designing and constructing houses, furnishings, and cabinetry for the previous 35 years.

Obtain FREE PDF

whenever you enter your electronic mail handle under.

View PDF


Related Articles

LEAVE A REPLY

Please enter your comment!
Please enter your name here

Latest Articles